Gas Atomization Pulverizing Device Under Open Environment
Classification:
Gas Atomization Pulverizing Device Under Open Environment
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Product Description
1) Application:
It is a kind of relatively conventional atomization pulverizing equipment. The oxygen content of the prepared powder is higher than that of powder prepared by vacuum gas atomization, but it is a low cost atomization equipment relatively.
2) Principle:
It melts metal or alloy under atmospheric conditions, after the material is melted and reaches atomization temperature, the operator pours the molten liquid metal into a heat preservation tundish under the protection of inert gas, the liquid metal will pass through a guide pipe at the bottom of the tundish and form a liquid metal flow which enters an atomization chamber, the liquid metal flow will be atomized and broken into a large number of fine metal droplets due to shock of high pressure gas flow(inert gas such as nitrogen is generally adopted) from a nozzle in the process, and the droplets will be sphered under the action of surface tension and solidified into particles in the flying and settling process, namely metal powder.
3) Features:
1.Can prepare Many types metal and alloy powder which can’t be prepared by the water atomization method and under an atmospheric environment.
2.Can produce spherical powder.
3.Due to the rapid solidification and no segregation, it can prepare a lot of special alloy powder.
4.Parameters such as powder granularity can meet using requirements by adopting the appropriate process.
5.Its using cost is lower than that of vacuum gas atomization pulverizing equipment.
4) Composition:
It is composed of a melting system, an atomization system, a vacuum system, a gas source pressurization and gas supply system, a powder collecting and trapping system, a cooling water system, a PLC system, a platform system and so on.
5) Control:
The control system can be integrated into an operating table according to user requirements, and all operation and related data are transmitted to the PLC of the system to realize functions of operation, display, processing, storage, control and so on.
Technical Parameters
Models Specifications |
XR-PF(Q) |
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50/70-2.5 |
100/100-2.5 |
150/160-2.5 |
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Pressure of |
0-15MPa |
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Flow of High |
50 - 2000M³/H |
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Single furnace |
50 |
100 |
150 |
Melting Working |
1750℃ |
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Temperature Measuring |
WRe5.26 |
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Heating Power |
20 |
20 |
20 |
Heating Mode |
Liquefied Gas, Resistance Type and Induction Type |
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Melting Heating |
50 |
70 |
100 |
Power Supply |
Three-phase AC 380V 50HZ |
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Consumption |
150L/min |
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Cooling Water |
Open Water Cooling Unit or Plate Heat Exchanger |
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Dimensions(m) |
3×4×2.5 |
3×4×2.5 |
4×4×3.5 |
Control |
Relay or PLC Program Control (multi-range input and process curve storage) |
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Operation Interface |
Key or Touch Screen |
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Holding Process |
12 Process Curves |
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Data Record |
12 Data Curve Records |
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Data Reading |
CF Card (with card reader) |
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Process Record |
12 Process Curves Records |
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Data Record |
12 Data Curve Records |
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Data Reading |
CF Card (with card reader) |
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